Pressed Steel HDG Sectional Tanks

Overview

Pressed steel HDG (hot dipped galvalnised) sectional tanks are engineered for robustness, longevity, and versatility, making them ideal for storing potable and non-potable water. Their design and construction are focused on providing high structural integrity, excellent corrosion resistance, and ease of assembly and maintenance.

Technical and Engineering Details

1. Material Specifications

   • Steel Grade: The panels are typically made from S235JR steel or equivalent, known for its excellent weldability and good machinability.
   • Galvanization: The steel panels undergo a hot-dip galvanizing process, where they are immersed in molten zinc at approximately 450°C (842°F), forming a zinc-iron alloy layer on the surface. This results in a zinc coating thickness of about 85 microns, providing long-lasting corrosion protection.

2. Panel Design and Manufacturing

   • Panel Thickness: Standard panel thickness ranges from 3mm to 6mm, with options available depending on the required tank size and application.
   • Pressed Profile: The panels feature a pressed profile design, enhancing their structural strength and rigidity. This profile is achieved through precision pressing techniques, ensuring uniformity and consistency across all panels.
   • Modular Construction: The modular design allows for customization in size and capacity, facilitating easy transportation and on-site assembly.

3. Structural Components

   • Support Framework: The tank structure is supported by a combination of vertical and horizontal steel reinforcement. The support framework includes angle sections and channels, typically galvanized to the same standards as the panels.
   • Base Structure: A reinforced concrete foundation or steel base is prepared to support the tank, ensuring it can bear the weight of the tank when filled.

4. Jointing System

   • Bolted Assembly: The panels are connected using hot-dip galvanized bolts, nuts, and washers. The bolt holes are precision-drilled to ensure accurate alignment and tightness.
   • Gasket Sealing: Neoprene rubber gaskets are used at the joints to ensure watertight seals. These gaskets are resistant to weathering, ozone, and a wide range of chemicals, ensuring long-term durability and leak prevention.

5. Internal and External Coatings

   • Internal Coating: For potable water storage, an optional food-grade epoxy or bitumen coating can be applied to the interior surfaces to prevent any contamination.
   • External Coating: Additional protective coatings, such as epoxy or polyurethane, can be applied externally for enhanced corrosion resistance in harsh environments.

6. Hydrostatic Testing

   • Leak Testing: After assembly, the tank undergoes rigorous hydrostatic testing to check for leaks and ensure structural integrity. The tank is filled with water and monitored over a specified period to confirm that there are no leaks or pressure drops.

7. Design Standards and Compliance

   • BS 1564: The tanks are designed and manufactured in accordance with British Standard BS 1564, ensuring high-quality construction and performance.
   • ISO 9001: Manufacturing processes adhere to ISO 9001 quality management standards, guaranteeing consistent quality and reliability.
   • AWWA D103: For potable water storage, the design can also comply with the American Water Works Association (AWWA) D103 standards.

8. Optional Features and Accessories

   • Manholes: Access manholes with lockable covers for inspection and maintenance.
   • Ladders: Internal and external ladders made from galvanized steel or stainless steel for safe access.
   • Roof Structures: Flat or pitched roof options with galvanized steel or aluminum sheets, including venting provisions to prevent vacuum formation.
   • Overflow and Drainage: Overflow and drainage pipes with anti-vortex plates and strainers to manage water levels and facilitate cleaning.
   • Insulation: Thermal insulation for applications where temperature control is necessary, such as in cold climates or for specific industrial processes.

Installation Process

1. Site Preparation:

   • Foundation: Prepare a stable, level concrete base or steel frame foundation, designed to support the full load of the tank when filled. The foundation design should consider soil bearing capacity, seismic activity, and other site-specific conditions.

2. Panel Assembly:

   • Base Panels: Start with the base panels, aligning them accurately and securing them to the foundation.
   • Side Panels: Sequentially bolt the side panels, ensuring the neoprene gaskets are correctly positioned to form watertight seals.
   • Vertical and Horizontal Bracing: Install the internal and external bracing to provide additional structural support and stability.

3. Roof and Accessories:

   • Roof Panels: Assemble the roof panels, if applicable, ensuring they are securely fixed and watertight.
   • Ladders and Manholes: Install access ladders and manholes for inspection and maintenance purposes.

4. Inspection and Testing:

   • Visual Inspection: Conduct a thorough visual inspection of all joints, gaskets, and structural components.
   • Hydrostatic Testing: Fill the tank with water and monitor for leaks or pressure drops over a specified period, ensuring compliance with design specifications.

Maintenance and Longevity

• Regular Inspections: Conduct periodic inspections to check for signs of corrosion, gasket wear, and structural integrity.
• Cleaning: Schedule routine cleaning to prevent sediment buildup and ensure water quality, especially for potable water storage.
• Panel Replacement: If any panels or components show signs of damage or significant wear, they can be individually replaced without the need to dismantle the entire tank.

Conclusion

Pressed steel HDG sectional tanks from Global Tankcom Sdn Bhd offer a reliable, durable, and customizable solution for a wide range of water storage needs. Their robust construction, corrosion resistance, and ease of installation and maintenance make them an ideal choice for industrial, commercial, and municipal applications. Trust Global Tankcom Sdn Bhd to provide high-quality tanks engineered to meet your specific requirements, ensuring long-term performance and reliability.

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Langkah ke era penyimpanan yang lebih unggul dengan Tangki Lembaran Keluli Galvanis kami dengan Lapisan HDPE, di mana kekuatan bersatu dengan kecanggihan. MAN KIAN HARDWARE & TRADING SDN BHD berbangga menawarkan penyelesaian yang menggabungkan kekuatan lembaran keluli galvanis dengan fleksibilitas lapisan HDPE, sesuai untuk keperluan industri apa pun. Simpan dengan keyakinan dan kemudahan, kerana tangki kami menjanjikan suasana selamat untuk pelbagai jenis cecair dan pepejal. Andalkan jaminan kualitas dari MAN KIAN HARDWARE & TRADING SDN BHD, di mana setiap tangki adalah bukti dari komitmen kami terhadap kecemerlangan. Dengan menggabungkan desain modern dengan kepraktisan, kami menawarkan tangki penyimpanan yang dapat melalui ujian waktu, membuktikan bahwa investasi anda bukan hanya cerdas tetapi juga berkelanjutan. Pilihlah MAN KIAN - di mana solusi penyimpanan superior dan kepuasan pelanggan bertemu. Chinese Description (using Simplified Chinese characters): 探索卓越耐用且功能全面的存储解决方案，欢迎来到MAN KIAN HARDWARE & TRADING SDN BHD。我们的热镀锌管框架罐配以HDPE内衬，展现出对腐蚀的优越抵抗力，为长久性能和持续的卓越表现而设计。坚固的热镀锌管框架确保稳定性，而高品质的HDPE内衬提供无泄漏体验，保护您宝贵的内容物免受环境因素的侵害。 我们的热镀锌钢板罐配以HDPE内衬，则将强度与精致设计完美结合。MAN KIAN HARDWARE & TRADING SDN BHD以提供这样一种解决方案感到自豪，该解决方案融合了热镀锌钢板的坚固性和HDPE内衬的适应性，适用于任何工业需求。有了我们的储罐，您可以放心并轻松存储各种液体和固体，我们的罐子允诺为您提供一个安全的存储环境。 选择MAN KIAN HARDWARE & TRADING SDN BHD，拥抱品质的保证。我们的每一个储罐都是我们坚持卓越承诺的见证。我们将现代设计与实用性相结合，提供能够经受时间考验的储罐，证明您的投资不仅明智而且可持续。选择MAN KIAN ——在这里，卓越的存储解决方案与顾客满意度相汇。Improve your fire-fighting systems with pressed steel sectional panel tanks from MAN KIAN HARDWARE & TRADING SDN BHD, the leading distributor and wholesaler in Malaysia. Our top-quality tanks comply with all building requirements and are designed to provide the ultimate facility for your hose reel and sprinkler systems. With modular panel tanks, we at MAN KIAN HARDWARE & TRADING SDN BHD can tailor your tank to fit seamlessly into irregular spaces within your building. Capable of holding up to an impressive 270,000 UK gals, our pressed steel sectional panel tanks remain a superior firefighting choice. At MAN KIAN HARDWARE & TRADING SDN BHD, our pressed steel panel tanks come in coated, stainless steel, and HDPE-lined variants to cater to your storage needs for potable water, wastewater, and industrial and agricultural applications. Trust us for unbeatable fire-fighting and water storage solutions, designed for reliability, durability, and satisfaction. Malay (Bahasa Melayu): Tingkatkan sistem pemadam kebakaran anda dengan tangki seksyen panel keluli tekan dari MAN KIAN HARDWARE & TRADING SDN BHD, pengedar dan pembekal borong terkemuka di Malaysia. Tangki berkualiti tinggi kami mematuhi semua keperluan bangunan dan direka untuk menyediakan fasiliti terbaik untuk sistem hos gulung dan pancuran. Dengan menggunakan tangki panel bermodul, kami di MAN KIAN HARDWARE & TRADING SDN BHD dapat menyediakan tangki yang disesuaikan untuk menjadi sejalur dengan ruang tidak teratur dalam bangunan anda. Mampu menampung hingga 270,000 UK gals yang mengagumkan, tangki seksyen panel keluli tekan kami tetap menjadi pilihan pemadam kebakaran yang unggul. Di MAN KIAN HARDWARE & TRADING SDN BHD, seksyen panel keluli tekan kami hadir dalam varian bersalut, keluli tahan karat, dan berlapis HDPE untuk memenuhi keperluan penyimpanan air minum, air sisa, serta aplikasi industri dan pertanian. Percayai kami untuk penyelesaian penyimpanan air pamadam kebakaran dan air teratas yang direka untuk keandalan, ketahanan, dan kepuasan. Chinese (Simplified): 用MAN KIAN HARDWARE & TRADING SDN BHD_的压制钢板分段储水箱提高您的灭火系统。我们按照马来西亚所有建筑要求提供高品质的储水箱，为您的卷管和喷水器系统提供最佳设施。 通过使用模块化组合储水箱，MAN KIAN HARDWARE & TRADING SDN BHD_可以根据您的构建结构设计量身定制储水箱。我们的高质量压钢板分段储水箱最大容量高达惊人的270,000英格仓，在火灾扑救方面具有优越性。 MAN KIAN HARDWARE & TRADING SDN BHD_的压制式钢板段式储水箱提供涂层、不锈钢和HDPE衬里多种款式以满足您的各种需求，适用于储存饮用水、废水以及工业和农业应用。信任我们，提供可靠、耐用且令人满意的灭火和储水解决方案。A reliable water tank at home, providing a storage lifeline during unforeseen water disruptions throughout Malaysia, is crucial. MAN KIAN HARDWARE & TRADING SDN BHD proudly presents our top-of-the-line stainless-steel water tanks – the ultimate solution for long-lasting, high-capacity water storage. As a reputable distributor and wholesaler, MAN KIAN HARDWARE & TRADING SDN BHD brings you the best in Malaysia's stainless-steel water tanks - popular for their durability and longevity. These Nippon stainless-steel tanks, with corrosion-resistant materials, ensure you're investing in a sturdy and efficient water storage system. With MAN KIAN HARDWARE & TRADING SDN BHD, you'll have access to various-sized tanks tailored to your requirements – manufactured not only in stainless steel but also in other strong elements. Our water tanks range in capacity from 500 liters to an impressive 20,000 liters, featuring a bottom discharge point for easy maintenance. Explore our catalog to find a water storage tank perfect for your household needs. Experience our elegant designs, and benefit from 100% 304-grade stainless steel that's free from bacteria, chemicals, fungi, algae, insects, and water contamination. Choose MAN KIAN HARDWARE & TRADING SDN BHD – where quality, efficiency, and trust come together for your household water storage solutions. Malay Product Description: Menyediakan tangki air yang boleh diandalkan untuk rumah yang menyimpan bekalan air dalam jumlah besar sangat penting bagi setiap isi rumah. MAN KIAN HARDWARE & TRADING SDN BHD dengan bangga memperkenalkan tangki air keluli tahan karat kami – solusi terbaik untuk penyimpanan air berkualiti tinggi yang tahan lama. Sebagai pengedar dan penggudangan yang bereputasi, MAN KIAN HARDWARE & TRADING SDN BHD membawa anda yang terbaik dalam tangki air keluli tahan karat Malaysia yang popular dengan kekuatan dan jangka hayat mereka yang panjang. Tangki keluli tahan karat Nippon ini diperbuat daripada bahan tahan karat yang ideal untuk menyimpan air. Dengan MAN KIAN HARDWARE & TRADING SDN BHD, anda akan memperoleh tangki berbagai ukuran yang disesuaikan dengan keperluan anda – diperbuat bukan sahaja dalam keluli tahan karat tetapi juga dalam elemen kuat lain. Tangki air kami mempunyai kapasiti mulai dari 500 liter hingga 20,000 liter yang mengagumkan, menyertai titik keluaran di bawah tangki untuk kemudahan penjagaan. Layari katalog kami untuk mencari tangki penyimpanan air yang ideal untuk keperluan isi rumah anda. Rasai reka bentuk kami yang elegan, dan nikmati keluli tahan karat kelas 304 yang 100% bebas daripada bakteria, bahan kimia, kulat, lumut, serangga, dan pencemaran air. Pilih MAN KIAN HARDWARE & TRADING SDN BHD – di mana kualiti, kecekapan, dan kepercayaan bersatu untuk penyelesaian penyimpanan air isi rumah anda. Chinese Product Description: 在家中拥有可靠的储水箱，以便马来西亚在水资源短缺或中断期间提供建筑后备储备非常重要。Man Kian Hardware & Trading Sdn Bhd 为您介绍我们顶级的不锈钢水箱，这是长期，大容量水储存的终极解决方案。 作为一家享有盛誉的分销商和批发商，Man Kian Hardware & Trading Sdn Bhd 为您带来马来西亚最受欢迎的不锈钢水箱。日本不锈钢水箱采用抗腐蚀材料，确保您购买坚固且高效的储水系统。 握手 Man Kian Hardware & Trading Sdn Bhd，您将获得您需要的各种尺寸的水箱，除了不锈钢外，还有其他坚固元素制成。我们水箱的容量从500升至20000升，特点是易于维护的底部放电点。 浏览我们的产品目录，找到适合您家庭需求的水存储罐。欣赏我们优雅的设计，并享受100％ 304 级不锈钢，免受细菌、化学品、真菌、藻类、昆虫和水污染的影响。 选择 Man Kian Hardware & Trading Sdn Bhd - 质量，高效和信任汇集在您的家庭储水解决方案中。Rectangular Panel Tanks, NOVA ISS Internal Stainless Steel Tank with External Reinforcement System Material : Stainless Steel 304/316 (Interior) + Carbon Steel with Duplex System (Exterior) Panel : 1m x 1m / 4′ x 4′ Capacity : 4 – 1,500 m³ Application : Potable Water, Demineralized Water, NOVA Composite Stainless Steel Tank The preferred storage tank solution for potable water. Value engineering is at the core of NOVA Composite Stainless Steel Tank’s design. The tank shell is uniquely designed to offer both structural strength and corrosion resistance with a dual-layer steel sheet. A high grade steel that forms the external layer of the tank shell is key to achieving optimum structural strength. This layer undergoes a durable Duplex coating in a factory-controlled environment for stringent quality control measures. All tank items are designed and produced to the most strict adherence to the BS1564:1975 and SS22:1979 international standards. Quality checks in accordance to YMC’s Quality Management System are performed on each tank item to ensure that all items are received defect-free. The tank shell is internally-lined with Stainless Steel for corrosion protection. These two layers of steel are permanently fused together with advanced welding technology and pressed to enhance the structural integrity of the tank shell. External Reinforcement System is used to support the tank structure as opposed to the conventional internal tri-bar or staybolt systems. ​ This obstruction-free tank interior provides significant engineering benefits such as minimal maintenance costs and extended lifecycle of the tank. YHR Fusion Bonded Epoxy Tank Material: Bolted steel tank Coating: Fusion Bonded Epoxy pH: 3 – 13 Temperature: up to 50 deg C Features: Lighter and easier for handling compared to traditional GFS Impact resistance Trough Deck Roof Zincalume roof sheets with the option of self-supported or internally supported with concrete columns. This structure is suitable for low profile use for simple applications such as water tanks. frp panel water storage tank Mild Steel Tank This is the basic form of pressed steel sectional water tank. The material used is Hot-rolled steel plate conformed to BS 4360 grade 43A or equivalent. It comes with a shop painting of one coat red oxide on the external surface and two coats bituminous on the internal surface. Hot-Dipped Galvanized (HDG) Water tank panels, internal bracings & accessories will be process with galvanising complying to ISO 1461:1999 prolong the life span of the water tank and also provide many years of maintenance free period. Hot-Dipped Galvanised with HDPE lining & internal Stainless Steel Bracing The water tank panels will be galvanised and installed with a layer of 2.0mm thick HDPE lining internally. All components in contact with water will be of Stainless steel SS304 or SS316 materials upon request. Under these circumstances, the tank will be protected against the corrosion of water, hence will provide a safer and cleaner water storage system. Stainless Steel SS 304 & SS316 This is a comprehensive maintenance free and durable water tank under normal circumstances. Occasionally Flush and drain off sediments that May have accumulated over the period. This tank is fabricated to last. It is highly recommended for corrosive environments. Tangki air FRP digunakan secara meluas dalam kehidupan seharian dan air memadam kebakaran bagi bangunan kediaman biasa, bangunan komersil dan kediaman, bangunan pejabat, kuarters kediaman, pejabat kerajaan, hotel, sekolah, dll. Pengeluaran dan air domestik perusahaan perindustrian dan perlombongan, air untuk pelbagai jenis air beredar, sistem penyejukan air dan sistem bekalan air panas, tangki air keluli tahan karat FRP tidak mempunyai kebocoran, tiada ubah bentuk, dan lain-lain. Model utiliti mempunyai kelebihan bebas pencemaran, hayat perkhidmatan yang panjang, perhimpunan mudah dan penampilan cantik, dan boleh dipasang ke dalam tangki air yang berbeza mengikut keperluan pengguna. 1. Pemilihan bahan mentah dan pemilihan resin tak tepu dan serat kaca dari jenama domestik yang terkenal untuk memastikan kualiti produk. 2. produk mempunyai struktur unik. Penggunaan jalur pengedap khas dan struktur sambungan bolt penuh bukan sahaja memudahkan perhimpunan, tetapi juga mengelakkan kebocoran dan penyegelan yang tidak betul. Dengan struktur batang tie dalaman khusus, sifat mekanikal adalah lebih munasabah. 3. Proses pembinaan adalah pantas, plat acuan standard dipasang pada kehendak, dan tiada kelengkapan angkat diperlukan. Menurut keperluan pengguna untuk menentukan bentuk, jumlah untuk memastikan bahawa memenuhi keperluan reka bentuk, tapak pemasangan tidak memerlukan keperluan khas, kotak yang indah. 4.Lebih bersih dan perlindungan alam sekitar, boleh mengekalkan kualiti air bersih, tidak akan muncul alga dan pembiakan cacing merah, mengelakkan pencemaran air sekunder. 5. Gunakan produk ini untuk membersihkan sekali setahun, yang boleh mengurangkan kos pembersihan.
Glass fused to steel bolted tank, epoxy fusion bolted tanks, spiral tank, cylindrical tank, biogas tanks, membrane roof, lipp tank, Glass fused to steel bolted tank, epoxy fusion bolted tanks, spiral tank, cylindrical tank, biogas tanks, membrane roof, lipp tank
Glass fused to steel bolted tank, epoxy fusion bolted tanks, spiral tank, cylindrical tank, biogas tanks, membrane roof, lipp tank
Glass fused to steel bolted tank, epoxy fusion bolted tanks, spiral tank, cylindrical tank, biogas tanks, membrane roof, lipp tank